Rear axle gearbox VAZ 2106: kugadzirisa, kugadzirisa gungano

Rear axle gearbox VAZ 2106 inhengo yakavimbika, asi dzimwe nguva inokundikana. Izvi zvinotsanangurwa nemamiriro ekushanda uye kuchengetedza kwemaitiro. Kusashanda zvakanaka kunogona kuve kwechimiro chakasiyana, kubva kune ruzha rwekunze kana kubuda kwemafuta kusvika kune yakajairwa gearbox. Nokudaro, apo zviratidzo zvekutanga zvezvinetso nekugadzirisa zvinoonekwa, haufaniri kunonoka.

Rear axle reducer VAZ 2106

Imwe yezvikamu zvekutapurirana zveVAZ 2106, iyo iyo torque kubva kune yemagetsi unit inofambiswa kuburikidza negiya bhokisi uye cardan kune axle shafts emashure mavhiri, ndiyo yekumashure axle gearbox (RZM). Iyo michina ine yayo yekugadzira maficha uye hunhu kuputsika. Zvakakodzera kugara pavari, pamwe nekugadzirisa uye kugadziriswa kwegungano, mune mamwe mashoko.

Iyo gearbox mudhizaini yeaxle yekumashure inovimbisa kutapurirana kwe torque kubva mugiya bhokisi kuenda kumavhiri ekutyaira.

Technical specifications

Kunyangwe chokwadi chekuti ese magiya mabhokisi eiyo classic Zhiguli anochinjika uye akagadzirwa nezvikamu zvakafanana, ivo vachiri nemisiyano inosvika kune akasiyana magiya reshiyo.

Ratio

A parameter yakadai segiya reshiyo inoratidza kuti mabhindauko mangani achaita vhiri maererano nehuwandu hwekuchinja kwecardan shaft. A RZM ine giya reshiyo ye2106 yakaiswa paVAZ 3,9, iyo inoenderana nenhamba yemazino egiya reiyo huru: mazino gumi nerimwe padhiraivha, mazino makumi mana nematatu pane inotyairwa. Iyo reshiyo yegiya inotarwa nekupatsanura nhamba huru neidiki: 43/11 = 3,9.

Kana pane chikonzero chekuziva iyo parameter ye gearbox iri mubvunzo, hazvidiwi kubvisa iyo yekupedzisira kubva mumotokari. Kuti uite izvi, ingorembera rimwe remavhiri kumashure uye shandura iyo 20 nguva, uchiverenga nhamba yekuchinja kwekadhi. Kana "nhanhatu" RZM yakaiswa pamotokari, ipapo cardan shaft ichaita 39 revolutions. Zvichienderana nemaitiro ekusiyanisa, kana vhiri rimwe richitenderera, nhamba yayo yekuchinja inopetwa kaviri. Nokudaro, kugadzirisa, nhamba yevhiri revolutions inofanira kugoverwa ne 2. Somugumisiro, tinowana 10 uye 39. Kuparadzanisa kukosha kukuru nediki, tinowana chiyero chegiya.

Vhidhiyo: kusarudza giya reshiyo pasina kuibvisa kubva mumotokari

Maitiro ekuona iyo yekumashure axle gearbox pasina kuibvisa kubva mumotokari.

Zvinowanzogamuchirwa kuti giya bhokisi rine yakakwira giya reshiyo yakakwira-torque, uye ine yakaderera giya reshiyo ikakwira-kumhanya. Zvisinei, unhu hwemotokari hunofanira kuverengwa. Kana, semuenzaniso, iwe ukaisa RZM kubva pa3,9 kusvika ku "penny", ipapo kushayikwa kwesimba rejini kuchanzwika zvakasimba, kunyanya pakukwira.

Pfungwa yekushanda

Iyo yakakosha yekushanda kweiyo kumashure gearbox VAZ 2106 iri nyore uye inowira pasi kune inotevera:

1. Iyo torque kubva kusimba rekudyara inofambiswa kuburikidza negiya bhokisi uye cardan shaft kune iyo RZM flange.
2. Nekutenderedza bevel giya, giya repuraneti rinotenderera pamwe chete nemusiyano pane tapered roller mabearings, ayo akaiswa mune akakosha sockets mugearbox redzimba.
3. Kutenderera kwekusiyanisa kunotyaira kumashure axle shafts, ayo anobatana nemagiya eparutivi.

Gearbox mudziyo

Izvo zvakakosha zvimiro zve "zvitanhatu" REM ndezvi:

• main couple;
• vhiri musiyano.

Iyo mudziyo weVAZ 2106 gearbox: 1 - dhiraivha giya; 2 - inofambiswa giya; 3 - satellite; 4 - ekisi giya; 5 - axis yemasatelliti; 6 - bhokisi rakasiyana; 7 - mabhoti ekutsanya kwechifukidzo chekutakura kwebhokisi rekusiyanisa; 8 - kutakura chivharo chebhokisi rekusiyanisa; 9 - kuvhara ndiro; 10 - kugadzirisa nut yekubereka; 11 - gearbox dzimba

Main couple

Zvimiro, iyo huru yegiya bhokisi inogadzirwa nemagiya maviri - inotungamira (tip) uye inotyairwa (yepuraneti) ine hypoid (spiral) mazino kubatanidzwa. Kushandiswa kwegiya re hypoid kunopa zvinotevera mabhenefiti:

• kushaya ruzha rwebasa;
• kuwedzera sosi;
• kuwedzera kwekuregererwa kwevhu.

Nekudaro, iyi dhizaini ine nuances yayo. Iwo ekupedzisira magiya anoenda chete ari maviri uye anogadziriswa pane yakakosha michina. Munguva iyi, ese magiya paramita anotariswa. Iyo huru mbiri inotarwa neiyo serial nhamba, modhi uye giya reshiyo, pamwe nezuva rekugadzira uye siginecha yatenzi. Ipapo iyo huru yegiya seti inoumbwa. Chete mushure meizvozvo zvikamu zvakasara zvinoenda kutengeswa. Kana imwe yegiya ichiputsika, ipapo iyo huru mbiri inofanira kutsiviwa zvachose.

Iwo maviri makuru ane magiya maviri - anotyairwa uye anotungamira

Kusiyanisa

Kuburikidza nemusiyano, torque inogovaniswa pakati pemavhiri ekutyaira eiyo axle yekumashure, kuve nechokwadi chekutenderera kwavo pasina kutsvedza. Apo motokari inotendeuka, vhiri rekunze rinogamuchira torque yakawanda, uye vhiri remukati rinogamuchira zvishoma. Mukushaikwa kwekusiyanisa, iyo yakatsanangurwa torque kugovera kwaisazogoneka. Chikamu chacho chine imba, satellite uye magiya ekumativi. Zvimiro, iyo gungano inoiswa pane inotyairwa giya reiyo huru mbiri. Satellite inobatanidza magiya eparutivi kune imba yekusiyanisa.

Kuvapo kwekusiyanisa mubhokisi regiya kunobvisa kutsvedza kwemavhiri ekumashure pama torque akasiyana pavari.

Mamwe mashoko

Pane zvimwe zvinhu muREM izvo chikamu chakakosha chedhizaini:

• imba - inobvisa kukanganisa kusiyanisa;
• flange - chikamu chinogadziriswa pane bevel gear yepakati huru uye yakagadzirirwa kubatanidza kadhi negiya iri;
• lip seal - inokonzera kusimba kwegungano, kudzivirira kubuda kwemafuta kune kunze;
• mabhengi - anopa kutenderera kweiyo bevel giya uye musiyano.

Zviratidzo zvematambudziko egiyabhokisi

Iyo yekumashure gearbox ndeimwe yeakavimbika masisitimu eiyo classic Zhiguli uye kuputsika nayo kunoitika zvisingaite. Nekudaro, senge chero imwe yuniti, inogona kunge iine malfunctions ayo, ayo anotemerwa nehunhu maficha. Zvakakodzera kugara pamusoro pavo zvakadzama.

Noise pakumhanyisa

Kana panguva yekumhanyisa paine ruzha rwekunze kubva kune gearbox yekuisa saiti, saka inogona kukonzerwa ne:

• kuvandudzwa kana kugadziridzwa kusina kunaka kwemabhengi akasiyana. Izvo zvinoda kubviswa, disassembly uye diagnostics yezvikamu nekugadzirisa kunotevera;
• meshing isiriyo yemazino egiya epairi huru. Kubviswa nekugadzirisa kwakakodzera;
• kushaikwa kwekuzora mugearbox. Kushaikwa kwemafuta mu crankcase kunodzoserwa, mushure mezvo kunotariswa kuti kune kuvuza panzvimbo dzekuisa zvinhu zvekuisa chisimbiso.

Iyo axle shaft mabheji haisi chinhu chechimiro chegiya bhokisi, asi kana chikamu chacho chisiri kurongeka, ipapo ruzha rwekunze runogonawo kucherechedzwa panguva yekumhanyisa.

Noise panguva yekukurumidza uye kuderedza

Nekuratidzwa kweruzha zvese panguva yekumhanyisa uye panguva yekubhureki neiyo magetsi unit, panogona kunge pasina zvikonzero zvakawanda kudaro:

• kusimudzira kana kuputsika kwemabhengi eiyo bevel giya remaviri makuru. Kubviswa nekutsiva zvinhu zvakakundikana;
• kururamisa kusina kunaka kwepakati pakati pechipimo nepuraneti. Iyo meshini inoda kuongororwa uye kutsiviwa kwezvikamu zvakakuvadzwa, pamwe nekuisa iyo gap inodiwa pakati pemazino egiya.

Vhidhiyo: maitiro ekuona kunobva ruzha mune yekumashure axle

Chii chinonzi buzzing, gearbox kana axle shaft, maitiro ekuona?

Kugogodza, kukwenya pakufamba

Kana bhokisi regiya rakatanga kuita ruzha rusina kunaka pakushanda kwayo kwakajairika, zvino zvichave zvichigoneka kunyatsoongorora kuparara chete mushure mekuparadzanisa musangano. Zvikonzero zvinonyanya kuitika zvekuonekwa kwe crunch kana kugogodza zvinogona kuva:

• kuputsika kwezino pamagiya epairi huru;
• kupfeka kukuru kwechikwata chikuru;
• kusashanda kana kurongeka kwakashata kwebevel gear bearings.

Mheremhere pakutendeuka

Mheremhere mugearbox inogonekawo kana uchitenderedza mota. Zvikonzero zvikuru zveizvi zvinogona kuva:

• kutenderera kwakasimba kwemasatelliti kana kutaridzika kwemaburrs pamusoro pavo. Yakabviswa nekutsiva zvikamu zvakakuvadzwa kana kugadzirisa roughness ne sandpaper. Kana kukanganisa kusingagoni kubviswa, zvikamu zvakakundikana zvinofanira kuchinjwa;
• jamming yemaside gears. Kana magiya asina kukanganisa kuoneka, anocheneswa nesandpaper. Zvinhu zvine maronda ekupfeka zvinorema zvinotsiviwa nezvitsva;
• Mukaha pakati pemagiya ekusiyanisa hauna kuiswa zvisirizvo. Izvo zvinodikanwa kugadzirisa kubvumidzwa kwakakodzera pakati pegiya;
• kukundikana kwesemi-axial bearings. Mabhengi ebhora anofanira kutsiviwa nemamwe matsva.

Kugogodza pakutanga

Kuonekwa kwekugogodza mumashure gearbox yeVAZ 2106 pakutanga kwekufamba kunogona kuperekedzwa ne:

• gomba rakakura pakati pezvitsiga zvebevel giya shaft uye flange. Izvo zvinodiwa kuti uongorore mamiriro ezvikamu zviviri. Kana kupfeka kwakakosha kunowanikwa pane slots, zvinhu zvinotsiviwa;
• yakawedzera gaka pakati pemeno emagiya epairi huru. Dambudziko "rinorapwa" nekugadzirisa gap;
• kukura kukuru kwechigaro pasi peaxis yema satellite mubhokisi rekusiyanisa. Bhokisi rinoda kuchinjwa;
• zvisungo zvezvisungo zvinogadziriswa zvedanda rekumashure zvakasunungurwa. Izvo zvinodiwa kuti uongorore uye usimbise gomo.

Jammed reducer

Dzimwe nguva iyo REM inogona jam, i.e., torque haizofambiswe kumavhiri ekutyaira. Zvikonzero zvinogona kukonzera kusashanda kwakadaro ndezvizvi:

• kushayikwa kwekuzora mumagetsi, izvo zvinogona kudonha nekuda kwekudonha mugungano;
• kuparara kwema satellites;
• kukuvadzwa kwekubereka pane bevel giya remaviri makuru.

Kushaikwa kwekuzora mugiya bhokisi kunotungamira mukuwedzera kugadzirwa uye jamming yemashini

Kana rimwe vhiri rakajairirwa, saka dambudziko rinogona kunge rine chekuita nebrake mechanism kana axle kutakura.

Kubuda kwemafuta kunogona kutariswa pasina kushandisa disassembly yegiya bhokisi, asi hazvizogoneke kuona kumwe kusashanda pasina maitiro aya. Kana, mushure mekuparadzana, kuvhara, mazino akaputsika, kana kukanganisa kunoonekwa kune kutakura kunowanikwa pamagetsi, ipapo zvikamu zvinoda kuchinjwa.

Kusvina mafuta

Kubuda kwemafuta kubva mugearbox "matanhatu" kunogoneka nekuda kwezvikonzero zviviri:

• kukundikana kwe shank gland;
• kukuvadzwa kune gasket pakati pegiya bhokisi uye kuchengetwa kweaxle yekumashure.

Kuti unyatsoona kuti mafuta ari kubuda kubva kupi, zvakakosha kupukuta girisi nemucheka uye kuongorora bhokisi regiya mushure mechinguva: kubuda kunozoonekwa. Mushure meizvozvo, zvinokwanisika kutora mamwe zviito - bvisa iyo yese giya bhokisi kutsiva gasket, kana kubvisa chete mubatanidzwa wepasirese uye flange kutsiva chisimbiso chemuromo.

Bhokisi regiya rakanyorova pazasi rinoratidza kubuda kwemafuta.

Gearbox kugadzirisa

Kunenge chero basa rekugadzirisa neREM "nhanhatu", kunze kwekutsiviwa kwebhokisi rekuisa zvinhu, rinobatanidzwa nekuputsa uye kuparadzanisa kwegungano. Naizvozvo, kana hunhu hunoratidza malfunctions akaonekwa mukushanda kwechigadzirwa, kune zvimwe zviito zvakakosha kugadzirira imwe rondedzero yezvishandiso:

• hexagon 12;
• seti yezvipenga zvakavhurika;
• shangu dzinoramba dziripo;
• jack;
• zvinotsigira ekisero yekumashure;
• mudziyo wemafuta.

Gearbox disassembly

Kubvisa gearbox kunoitwa sezvinotevera:

1. Isu tinoisa mota pane gomba rekuona, tichiisa shangu pasi pemavhiri epamberi.
2. Kutsiva mudziyo wakakodzera pasi pegomba rekudonhedza, sunungura plug uye bvisa mafuta.
   

   Isu tinosunungura plug yekudonhedza uye tinobvisa mafuta kubva mubhokisi regiya
3. Isu tinosunungura gomo rekadhi kune flange, fambisa shaft kune rumwe rutivi uye uisungirire newaya kune jet thrust yebhiriji.
   

   Isu tinosunungura zvigadziro zvekadhi kune flange uye fambisa shaft kune rumwe rutivi
4. Isu tinosimudza danda rekumashure uye tinoisa zvitsigiro pasi payo.
5. Isu tinobvisa mavhiri uye madhiramu eiyo brake mechanism.
   

   Kuti ubvise axle shaft, zvinodikanwa kubvisa dhiramu yebhureki
6. Tichinge tasunungura zvisungo, tinobvisa maekisi shafts kubva ku stocking yeaxle yekumashure.
   

   Isu tinosunungura axle shaft gomo uye toisundira kunze kweiyo stocking yekumashure axle
7. Isu tinodzima kusungirirwa kwegiya bhokisi kune danda rekumashure.
   

   Isu tinosunungura kusungirirwa kwegearbox kune danda rekumashure
8. Isu tinobvisa michina kubva mumotokari.
   

   Bvisa gomo, bvisa gearbox kubva pamushini

Cuff kutsiva

Iyo RZM lip seal inoshandurwa uchishandisa anotevera maturusi:

• musoro 24;
• crank;
• nyundo;
• flat screwdriver.

Kuti utsive chisimbiso chemafuta, zvakakosha kubvisa kadhi kubva padivi rebhokisi regiya uye kubvisa mafuta, wozoita zvinotevera zvinotevera:

1. Isu tinoisa mabhoti mumakomba maviri ari pedyo eflange uye tinoputira nuts pavari.
   

   Isu tinoisa mabhoti emakadhi mumakomba eflange
2. Tinoisa screwdriver pakati pemabhoti uye tisunungure gomo reflange.
   

   Ne 24 musoro uye chipanera, sunungura flange yekusimbisa nati
3. Bvisa nzungu pamwe chete newasher.
   

   Bvisa nut uye washer kubva padhiraivha shaft
4. Uchishandisa sando, gogodza flange kubva pabevel gear shaft. Nokuda kwezvinangwa izvi, zviri nani kushandisa nyundo ine musoro wepurasitiki.
   

   Isu tinogogodza flange kubva pashaft nenyundo ine musoro wepurasitiki
5. Inobviswa flange.
   

   Isu tinobvisa flange kubva mubhokisi regiya
6. Kubvisa chisimbiso chemuromo nescrewdriver, bvisa kubva kune gearbox housing.
   

   Isu tinobvisa chisimbiso chemafuta ne flat screwdriver uye tinoibvisa kubva mubhokisi regiya
7. Isu tinoisa chinhu chitsva chekuisa chisimbiso panzvimbo uye tochidzvanya mukati nechisungo chakakodzera, takambobata mupendero wekushanda neLitol-24 girisi.
   

   Isu tinoisa Litol-24 pamucheto wekushanda webhokisi rekuisa uye tinya mucuff uchishandisa yakakodzera mandrel.
8. Isu tinoisa iyo flange mune reverse order yekubvisa.
9. Isu tinosimbisa nati nechinguva che 12-26 kgf * m.
   

   Isu tinosimbisa flange nut nechinguva che 12-26 kgf * m

Vhidhiyo: kutsiva shank gland neREM "classics"

Kutsiva gearbox seal (rear axle) VAZ-2101 CLASSIC.

Disassembly yegearbox

Kuti uparadzanise node iri mubvunzo, iwe uchada zvinotevera maturusi:

• seti yezvipenga;
• nyundo;
• kutakura dhonza.

Kuti basa rive nyore, bhokisi regiya rinofanira kuiswa pabhenji rebasa. Isu tinoparadzanisa munhevedzano inotevera:

1. Isu tinosunungura bhaudhi inochengetedza chinhu chekuchengetedza chekubereka kuruboshwe.
   

   Iyo yekuvhara ndiro inobatwa nebhaudhi, sunungura iyo
2. Isu tinobvisa chikamu.
   

   Bvisa gomo, bvisa ndiro yekukiya
3. Nenzira imwecheteyo, bvisa ndiro kubva pakubereka kwakarurama.
4. Shandisa chishandiso chakakodzera kuratidza nzvimbo yebutiro.
   

   Kutakura makepisi akaiswa ndebvu
5. Isu tinosunungura zvigadziro zvechifukidzo chekuruboshwe rworuboshwe kutakura uye kubvisa mabhoti.
   

   Uchishandisa kiyi ye17, sunungura kusungirirwa kwechifukidziro chekutakura uye bvisa mabhoti
6. Tinobvisa chivharo.
   

   Bvisa zvisungo, bvisa chivharo
7. Bvisa nut inogadzirisa.
   

   Isu tinotora nut inogadzirisa kubva mumuviri
8. Bvisa rudzi rwekunze rwekubereka.
   
   

   Bvisa rudzi rwekunze kubva pakubereka
9. Saizvozvo, bvisa zvinhu kubva pakubereka kwakakodzera. Kana kutsiva kwemabhengi kusina kurongwa, tinoita mamakisi pamarudzi avo ekunze kuitira kuti tivaise munzvimbo dzawo panguva yekuiswa.
10. Isu tinotora mutsauko nemapuraneti nezvimwe zvinhu.
    

    Kubva padzimba regiya regiya tinotora bhokisi rekusiyanisa negiya rinofambiswa
11. Kubva pane crankcase tinotora muromo nezvikamu zviri pairi.
    

    Isu tinoburitsa bevel giya kubva ku crankcase pamwe chete nekutakura uye spacer sleeve
12. Isu tinobvisa spacer sleeve kubva mugear shaft.
    

    Bvisa bushing kubva pamotokari gear
13. Ronza iyo yekumashure inotakura kubva pabevel giya shaft ine dhift uye woibvisa.
    

    Ronza bere rekumashure nechibhakera
14. Pasi payo pane chindori chekugadzirisa, chibvise.
    

    Bvisa mhete yekugadzirisa kubva mugomba
15. Dhonza chisimbiso.
16. Bvisa mafuta deflector.
    

    Isu tinotora mafuta deflector kubva kune gearbox housing
17. Bvisa bearing.
    

    Bvisa fani kubva mubhokisi regiya
18. Uchishandisa chishandiso chakakodzera, rova ​​kunze nhangemutange yekunze yekumberi uye bvisa kubva paimba.
    

    Govera kunze nhangemutange yekumberi nekurova.
19. Shandura iyo imba uye ugogodza kunze kwekunze kweiyo bhegi rekumashure.

Kubvisa musiyano

Mushure mekunge giya bhokisi raparadzaniswa, tinoenderera mberi nekubvisa zvikamu kubva mubhokisi rekusiyanisa:

1. Uchishandisa chinodhonza, dhonza mujaho wemukati wekubereka kubva mubhokisi.
   

   Isu tinobvisa fani kubva kubhokisi rekusiyanisa tichishandisa chinodhonza
2. Kana pasina chinodhonza, tinobvisa chikamu nechisel uye maviri screwdrivers.
   

   Panzvimbo pekudhonza, unogona kushandisa chisel uye maviri ane simba screwdrivers, ayo isu tinogogodza pasi uye kubvisa kutakura kubva pachigaro.
3. Bvisa yechipiri roller fani nenzira imwecheteyo.
4. Isu tinosunga kusiyanisa mune vice, tichiisa matanda emapuranga.
5. Isu tinodzima fasteners yebhokisi kune planetarium.
   

   Musiyano wakasungirirwa kune giya rinofambiswa nemabhoti masere, sunungura iwo
6. Isu tinobvisa musiyano nekugogodza pasi nesando yepurasitiki.
   

   Isu tinogogodza pasi giya nenyundo neplastic striker
7. Tinobvisa giya rinofambiswa.
   

   Kubvisa giya kubva kubhokisi rekusiyanisa
8. Isu tinobvisa axis yema satellites.
   

   Isu tinotora axis yema satellites kubva mubhokisi
9. Tenderedza ma satellite uye uabudise kunze kwebhokisi.
   

   Isu tinotora ma satellite ekusiyanisa kubva mubhokisi
10. Tinobvisa magiya ekudivi.
    

    Kubvisa magiya ekudivi
11. Tinowana mawashi ekutsigira.
    

    Pakupedzisira, bvisa mawashi ekutsigira kubva mubhokisi.

Dambudziko rekugadzirisa matambudziko

Kuti tinzwisise mamiriro egiya bhokisi uye zvinhu zvaro, tinotanga tageza mumafuta edhiziri uye torega ichidonha. Diagnostics inosanganisira yekutarisa yekuona uye inoitwa nenzira inotevera:

1. Ongorora mamiriro emazino egiya epairi huru. Kana magiya akanyanya kupfekwa, mazino akaputirwa (inenge imwe), iyo huru mbiri inoda kutsiviwa.
   

   Kana magiya emhando huru akakuvadzwa, tinoashandura neseti ine chiyero chakafanana chegiya
2. Isu tinotarisa mamiriro emakomba emasatelliti uye nzvimbo dzinosangana navo pane axis. Kana kukanganisa kuri kushoma, ipapo zvikamu zvakakwenenzverwa ne sandpaper yakanaka. Kana pane kukanganisa kukuru, zvikamu zvinofanira kuchinjwa.
3. Saizvozvo, isu tinoongorora maburi anokwirisa emativi magiya uye mitsipa yegiya pachayo, pamwe nemamiriro emakomba eiyo axis yema satellites. Kana zvichiita, tinogadzirisa zvinenge zvakuvadzwa. Zvikasadaro, tinotsiva zvikamu zvakakundikana nezvitsva.
4. Isu tinoongorora nzvimbo dzekutakura mawashi emagetsi emativi. Muchiitiko chekuvapo kwekukuvara kwakanyanya, tinozvibvisa. Kana iwe uchida kutsiva washers, tinovasarudza nehupamhi.
5. Isu tinotarisa mamiriro ekutakura kwebevel gear, pamwe nebhokisi rekusiyanisa. Chero kukanganisa kunoonekwa sekusingagamuchirwe.
6. Isu tinoongorora iyo gearbox dzimba uye mutsauko bhokisi. Havafanirwe kuratidza zviratidzo zve deformation kana makatsemuka. Kana zvakakodzera, tinoshandura zvikamu izvi kuti zvive zvitsva.

Gungano uye kugadziriswa kwe gearbox

Iyo REM musangano maitiro haisanganisire chete kuiswa kwezvinhu zvese munzvimbo dzazvo, asiwo kugadzirisa kwavo munzira. Kuita uye hupenyu hwebasa re node zvakananga zvinoenderana nekururama kwezviito. Maitiro acho anoitwa nenzira inotevera:

1. Isu tinoisa mabheji akasiyana pabhokisi tichishandisa adapta, mushure mezvo tinogadzirisa planetarium.
2. Semi-axial magiya, pamwe chete nemawashi ekutsigira uye ma satellite, anobatwa negiya lubricant uye akaiswa mubhokisi rekusiyanisa.
3. Isu tinotenderedza magiya akaiswa nenzira yekuti axis yema satellite inogona kuiswa.
4. Isu tinoyera gaka regiya rimwe nerimwe paaxis: haifanirwe kudarika 0,1 mm. Kana yakakura, saka tinoisa washers akakora. Magiya anofanirwa kutenderera nemaoko, uye nguva yekupokana kutenderera inofanira kunge iri 1,5 kgf * m. Kana zvisingabviri kubvisa gaka kunyange nerubatsiro rwemawashi akakora, magiya anofanira kutsiviwa.
   

   Magiya akasiyana anofanira kutenderedzwa nemaoko
5. Tichishandisa adapta yakakodzera, tinokwana mujaho wekunze webevel giya mabheji mudzimba dzegiya.
   

   Tichishandisa adapta yakakodzera, tinotsikirira mumujaho wekunze webevel gear bearing.
6. Kuti tigadzirise nzvimbo yemagiya epairi huru nenzira kwayo, isu tinosarudza ukobvu hweshim. Kuti tiite izvi, tinoshandisa chidimbu chekare sechishandiso, kusungira ndiro yesimbi 80 mm kureba kwairi, uye kugadzirisa hupamhi kusvika ku50 mm maererano nekuguma kwegiya.
   

   Kubva pane yekare dhiraivha giya tinoita mudziyo wekugadzirisa giya kubatanidzwa kweiyo huru pair
7. Nzvimbo iyo iyo fani yakasimudzwa pagiya shaft inobatwa neakanaka sandpaper kuitira kuti clip ikwane nyore. Isu tinoisa fani uye tinoisa iyo yakagadzirwa kumba mudzimba. Isu tinoisa pamberi pekutakura uye flange pane shaft. Isu tinoshandura ekupedzisira kakawanda kuti tiise ma rollers panzvimbo, mushure mezvo tinosimbisa flange nut ne torque ye 7,9-9,8 Nm. Isu tinogadzirisa iyo REM pane yebasa bhenji munzvimbo yakadai kuti iyo nzvimbo yainomisikidzwa nayo kune stocking yeaxle yekumashure yakatwasuka. Tinoisa simbi yakatenderera mumubhedha wemabhengi.
8. Tichishandisa seti yea flat feeler gauges, tinoyera mukaha pakati peiyo yakaiswa bevel giya uye tsvimbo.
   

   Tinoyera kusiyana pakati pekugadzirisa uye tsvimbo yesimbi
9. Isu tinosarudza washer muhupamhi zvichienderana nemusiyano pakati pekukosha kwakawanikwa uye kutsauka kubva kuhukuru hwezita pane iyo nyowani nyowani (tichifunga nezvechiratidzo). Saka, kana gaka riri 2,8 mm, uye kutsauka kuri -15, ipapo washer ane ukobvu hwe2,8-(-0,15) = 2,95 mm inodiwa.
   

   Kutsauka kubva pamutengo wezita kunoratidzwa pagiya rekutyaira
10. Isu tinoisa chindori chekugadzirisa pane shaft yetipi uye tinoisa kutakura pairi nenzira yemandrel.
    

    Isu tinoisa mhete yekugadzirisa pane giya shaft uye inokodzera kutakura pachayo
11. Isu tinoisa giya mudzimba. Isu tinopfeka spacer nyowani uye cuff, pamberi pekutakura, uye ipapo flange.
12. Tinoputira flange nut nesimba re 12 kgf * m.
    

    Simbisa flange nut ne torque wrench
13. Ne dynamometer tinosarudza nenguva ipi iyo tipi inotenderera. Kutenderera kweflange kunofanira kuva yunifomu, uye simba munyaya iyi rinofanira kuva 7,96-9,5 kgf. Kana kukosha kwacho kwakava kudiki, tinosimbisa nati zvakanyanya, tichidzora torque inosimbisa - haifanirwe kunge inopfuura 26 kgf * m. Muchiitiko chekupfuura nguva yekutendeuka ye9,5 kgf, isu tinotora muromo uye shandura iyo spacer element.
    

    Iyo torque yeflange inofanira kunge iri 9,5 kgf
14. Isu tinoisa mutsauko mu crankcase uye tinosunga zvisungo zve roller bearing caps.
15. Kana panguva yemusangano wekuita backlash inowanikwa mumagiya ekudivi, isu tinosarudza kugadzirisa zvinhu nehupamhi hukuru. Magiya ekudivi anofanirwa kusimba, asi panguva imwe chete penya neruoko.
16. Kubva pachidimbu chesimbi 3 mm gobvu, tinocheka chikamu 49,5 mm yakafara: nerubatsiro rwayo tichasimbisa kutakura nuts. Mhepo pakati pechipimo uye puraneti, pamwe nekutanga kurongeka kwemabheji ekusiyanisa, inoiswa panguva imwe chete.
    

    Cheka ndiro yesimbi kuti ugadzirise kusiyana kwakasiyana
17. Ne caliper, tinoona kuti zvivharo zviri kure sei kubva kune mumwe.
    

    Isu tinoyera kureba pakati pezvivharo ne caliper
18. Isu tinosimbisa nati yekugadziridza kubva parutivi rwegiya remapuraneti, tichibvisa gaka pakati pemagiya eiyo huru mbiri.
19. Tinoputira nut imwechete kusvikira yamira, asi kubva kune rumwe rutivi.
20. Isu tinosimbisa nut pedyo nepuraneti, tichiisa rutivi rwekubvisa 0,08-0,13 mm pakati payo nemuromo. Nemhando dzemvumo dzakadai, kutamba kwemahara kunonzwika kana giya rinofambiswa richizunguzwa. Panguva yekugadzirisa, zvivharo zvinotakura zvinofamba zvishoma.
21. Isu tinoseta kutakurwa kwekutakura nekupeta kwakaenzana uye neimwe nzira kupeta nzungu dzinoenderana, tichiwana kuwedzera kwechinhambwe pakati pezvivharo ne 0,2 mm.
22. Isu tinodzora mukaha pakati pemazino egiya makuru egiya regiya: inofanirwa kuramba isina kuchinjika, iyo yatinoita shanduko dzinoverengeka dzegiya renyika, tichitarisa kutamba kwemahara pakati pemeno neminwe yedu. Muchiitiko chekuti kukosha kunosiyana kubva kune zvakajairwa, zvino nekushandura makungu ekugadzirisa, tinoshandura gap. Kuti iyo inotakura preload irege kurasika, tinosimbisa nati kune rumwe rutivi, uye kune rumwe rutivi, kuisunungura kune imwe kona.
    

    Isu tinoshandura giya rinofambiswa uye tinodzora kutamba kwemahara
23. Pakupera kwebasa rekugadzirisa, tinoisa zvinhu zvekuvhara panzvimbo uye tinozvigadzirisa nemabhoti.
24. Isu tinoisa giya bhokisi muchitokisi cheiyo axle yekumashure tichishandisa gasket nyowani.
25. Isu tinodzosera zvikamu zvese zvakabviswa kare, mushure mezvo tinozadza girisi nyowani muchishini (1,3 l).

Vhidhiyo: REM kugadzirisa pane iyo "classic"

garaji gearbox kugadzirisa

Sarudzo yakanakisa yebasa rekugadzirisa neyekumashure axle gearbox ye "nhanhatu" ingave yakasarudzika sevhisi yemotokari yakashongedzerwa nemidziyo yakakodzera. Zvisinei, kumba, unogona kubvisa malfunctions ye node yakamuka. Kuti uite izvi, iwe uchafanirwa kugadzirira chishandiso chinodiwa uye kunyatsotevera nhanho-ne-nhanho mirairo yekuparadzanisa, kugadzirisa, kuisa uye kugadzirisa bhokisi regiya.