Rear axle VAZ 2107: maitiro ekushanda uye kugadzirisa
Zviri mukati
Rear axle inhengo yakavimbika yemotokari yeVAZ 2107, asi, pasinei nekuonekwa kwayo kukuru, iyo nzira inoda kugadziriswa nguva dzose, pasina iyo inogona kukundikana nguva isati yakwana. Ichi chikamu chinogona kushanda kwenguva yakareba kana chikashandiswa nemazvo uye nekungwarira, kana zvichibvira kudzivirira zvakanyanya kutyaira modhi dzemotokari. Kutyaira kwakadzikama uye nekungwarira pasina kudzvanya pagasi uye mabhureki pedals, hard clutch kubatikana uye zvakafanana zvinoremerwa zvinozobatsira mukushandirwa uye kusimba kweiyo axle yekumashure.
Mashandiro eiyo kumashure axle VAZ 2107
Yechinomwe VAZ modhi inopedzisa mutsara wemashure-mavhiri emotokari anogadzirwa neVolga Automobile Plant: ese anotevera mamodheru, kutanga neVAZ 2108, aive akashongedzerwa kumberi kana mavhiri ese. Nokudaro, torque kubva injini ye "manomwe" kuburikidza nezvimwe zvinhu zvekutumira inotumirwa kumavhiri kumashure. Iyo yekumashure axle ndechimwe chezvikamu zvekutapurirana, kusanganisira iyo yekusiyanisa uye yekupedzisira drive. Musiyano unoshandiswa kugovera torque pakati peaxle shafts emavhiri ekumashure kana mota ichitendeuka kana kufamba munzira dzakaipa. Iyo huru giya inokwidziridza torque, iyo inopfuudzwa kune axle shaft kuburikidza ne clutch, gearbox uye cardan shafts. Kana iyo torque inoguma ichitorwa se 1, ipapo musiyano unogona kugovera pakati peekisi shafts muchiyero che 0,5 kusvika 0,5 kana mune chero imwe, semuenzaniso, 0,6 kusvika 0,4 kana 0,7 kusvika 0,3. Kana reshiyo iyi iri 1 kusvika 0, vhiri rimwe haritenderere (somuenzaniso, rakawira mugomba), uye vhiri rechipiri rinotsvedza (pachando kana huswa hwakanyorova).
Technical specifications
Axle yekumashure ye "nomwe" ine zvinotevera paramita:
- kureba - 1400 mm;
- kusiyanisa dhayamita - 220 mm;
- dhiyabhorosi dhayamita - 100 mm;
- chiyero chegiya ndeye 4,1, kureva, chiyero chemazino emagetsi ekufambisa uye kutyaira ndeye 41 kusvika ku10;
- uremu - 52 kg.
Ekisero yekumashure yakagadzirwa nei?
Dhizaini yeaxle yekumashure ye "zvinomwe" inosanganisira huwandu hwakakura hwezvinhu, zvinosanganisira:
- Mabhaudhi ekusimudza madhiramu.
- Mapini ekutungamira.
- Shaft ine mafuta deflector.
- Brake drum.
- Drum ring.
- rear brake cylinder.
- Brake bleeder.
- Axle kubereka.
- Kukiya mhete yebearing.
- Bridge beam flange.
- Stuffing bhokisi.
- Chitubu chekutsigira mukombe.
- Bridge danda.
- Suspension bracket.
- Half shaft guide.
- Yakasiyana inobereka nut.
- kusiyana kubereka.
- Differential bearing cap.
- Sipo.
- Satellite.
- Main gear inotyairwa giya.
- Ekisero yekuruboshwe.
- Half shaft gear.
- Gear box.
- Dhiraivha giya rekugadzirisa mhete.
- Spacer sleeve.
- Dhiraivha giya rinotakura.
- Stuffing bhokisi.
- Dirt deflector.
- Flange forogo yemubatanidzwa wekadhi.
- Chikururu.
- Maslootrajtel.
- Main drive gear.
- Heano masatellite.
- Tsigira washer yeaxle giya.
- Bhokisi rakasiyana.
- Ekisero yekurudyi.
- Axle mabhureki.
- Axle ine thrust plate.
- Rear brake shield.
- Rear brake pad.
- Friction pad.
- hafu shaft flange.
- Kuchengeta ndiro.
- Bearing cap mounting bolts.
Housing
Ese maitirwo ekushanda eiyo axle yekumashure anowanikwa mudanda, pamwe nemugearbox dzimba. Danda rakagadzirwa nemakasi maviri akabatanidzwa nelongitudinal welding. Zvisimbiso uye zvisimbiso zveaxle shafts zviri mumaflange pamagumo edanda. Mukuwedzera, zvigadziriso zvekumisa zvinosungirirwa kumutumbi wedanda. Pakati pepakati, danda rinowedzerwa uye rine kuvhura umo iyo gearbox imba inogadziriswa. Kufema kunoiswa muchikamu chayo chepamusoro, kuburikidza nekubatanidzwa kwebhiriji mhango nemhepo inochengetedzwa, nekuda kwekuti kumanikidzwa mumhango hakusimuke pamusoro pechiyero chinobvumidzwa uye tsvina haipindi mukati mechikamu.
Gearbox
Iyo giya hombe ine yekutyaira uye inotyairwa magiya ane hypoid giya, kureva, magiya maaxes haapesane, asi kuyambuka. Nekuda kwechimiro chaicho chemazino, kubatanidzwa kweakawanda panguva imwechete kunosimbiswa uye, semhedzisiro, mutoro pameno unoderedzwa uye kusimba kwavo kunowedzera.. A maviri-satellite bevel musiyano, mukuwedzera kune satellite ari pane yakajairwa axis, inosanganisira bhokisi uye maviri magiya, nepo satellite ari kuramba achibatana nemagiya.
Hafu-miseve
Iyo "Manomwe" akashongedzerwa neayo anonzi semi-unloaded axle shafts yekumashure axle, iyo inotora kukombama masimba ese ari maviri akatwasuka uye akatwasuka ndege. Iyo axle shaft, chokwadi, shaft yakagadzirwa ne40X simbi, pamucheto wemukati pane iyo ine splines, kumucheto kwekunze kune flange. Mugumo wemukati weaxle shaft wakabatanidzwa kune giya rekusiyanisa, mugumo wekunze uri muflange yedanda, iyo iyo dhiramu yebhureki uye gumbo zvakasungirirwa. Iyo inopinza ndiro yekutakura, iyo yakasungirirwawo kune danda, inobvumira axle shaft kuti ibatwe panzvimbo.
Kukanganisa zviratidzo
Kana mutyairi angoona chero shanduko mukushanda kweekisero yekumashure (somuenzaniso, kune manzwi ekunze akange asipo kare), anofanira kupindura kune idzi shanduko nekukurumidza sezvinobvira kuti arege kuwedzera kukanganisa kunobvira. Chiratidzo chinowanzoitika chezvinetso zvakadaro chinogona kunge chiri kuwedzera kweruzha:
- kubva kumavhiri ekumashure;
- panguva yekushanda kweaxle kumashure;
- paunenge uchimhanyisa mota;
- pakubata nemota;
- panguva yekumhanyisa uye braking nemota;
- panguva yekutenderedza mota.
Mukuwedzera, kugogodza pakutanga kwemotokari uye kudonha kwemafuta kunogona kuratidza kusashanda kweaxle yekumashure.
Squeak uchityaira
Zvikonzero zverattle kubva kumashure ekisero kana mota ichifamba zvinogona kuva:
- kupfeka kana kuparadzwa kweaxle shaft kana kusiyana kwakasiyana;
- deformation yedanda kana semiaxes;
- kugadziriswa kusina kunaka, kukuvadza kana kupfeka kwegiya kana mabheji ebhokisi rebhokisi uye kusiyana;
- kupfeka kwekubatana kwe spline nemagiya emativi;
- kururamisa kusina kunaka kwemazino emagetsi egiyo guru;
- mafuta asina kukwana.
Cardan inotenderera, asi motokari haifambi
Kana iyo propeller shaft ichitenderera apo muchina wakamira, chikonzero chinogona kunge chiri kutadza kwekubatana kwe spline yeaxle shaft kana kupfeka kwemazino egiya eiyo mutsauko kana yekupedzisira drive. Chero zvazvingava, kana cardan iri kutenderera, asi motokari haisi kufamba, izvi zvinoratidza kuparara kwakanyatsonaka uye, zvichida, zvichave zvakakosha kutsiva kutakura kana gear shafts.
Kubuda kwemafuta kubva mumuviri uye kubva padivi pe shank
Izvo zvinonyanya zvikonzero zvinokonzeresa kubuda kweoiri kubva kumashure kweaxle imba:
- kupfeka kana kukanganisa kudhiraivha giya mafuta chisimbiso;
- kupfeka kwechisimbiso cheaxle shaft, kunotsanangurwa nekuzora mafuta enhoo dzemabhureki, madhiramu neshangu;
- kusunungura mabhaudhi ekusimbisa crankcase yekumashure axle gearbox;
- kukanganisa kwezvisimbiso;
- axial kutamba kwe shank;
- kumonya sipo.
Mavhiri akamira kwete kutenderera
Kana mavhiri ekumashure akajairirwa, asi dhiramu nemapadhi zvakarongeka, chikonzero chekusashanda kwakadaro kunogona kunge kuri kukundikana kwemabheji kana axle shaft pachayo. Zvingangodaro, mune iyi kesi, mabearings akaputsika kana axle shaft yakaremara (semuenzaniso, nekuda kwekukanganisa) uye zvikamu zvinoda kutsiviwa.
Mafuta mashoma anodonhedzwa kubva pabhiriji kuburikidza neaxle shaft chisimbiso + guruva kubva pamapedhi = yakanaka "glue". Pazasi mutsara: bvisa chigubhu uye tarisa. Kana zvitubu zvose zviri panzvimbo, chivharo hachina kuputsika, zvino tora sandpaper uye uchenese dhiramu nemapadhi. Vageze ne carburetor cleaner kana zvakafanana kare. Kutengeswa mumabhodhoro.
Rear axle kugadzirisa
Chero kugadziriswa kweaxle yekumashure, sekutonga, kwakaoma uye kunodhura, saka usati waenderera mberi nayo, unofanira kunyatsoongorora uye uone kuti chikonzero chekusashanda kwemotokari chiri pano. Kana panguva yekufamba kwemotokari kune ruzha rwekunze rwakanga rwusipo kare, iwe unofanirwa kuedza kuona kuti ndepapi pavanenge vachionekwa.. Kana iyo yekumashure axle ichiita hum zvese zviri pasi pemutoro (kana uchityaira negiya bhokisi rakabatikana) uye pasina iyo (pakumhanya kwayakarerekera), saka kazhinji handizvo. Asi kana ruzha ruchinzwika chete pasi pemutoro, unofanirwa kutarisana nechekumashure.
Kuti ugadzirise zvikamu zvakasiyana zveaxle yekumashure, iwe uchada:
- seti yeakavhurika-magumo uye spanner wrenches;
- chisel uye punch;
- puller for bearings;
- nyundo;
- pakati punch kana penzura iri nyore;
- torque chipanera;
- seti yemaprobes;
- calipers;
- mudziyo wokubvisa mafuta.
Shank kubereka
Kutakura kunoshandiswa mugearbox shank kune:
- kumaka 7807;
- mukati dhayamita - 35mm;
- kunze dhayamita - 73mm;
- hupamhi - 27 mm;
- uremu - 0,54 kg.
Kutsiva gearbox shank inobereka:
- Gadzirira nyundo, screwdriver, chisel, chinodhonza nemakiyi e17 ne10.Kuti utsive shank inotakura, iwe uchada nyundo, flat screwdriver, chisel, wrenches ye17 uye 10.
- Sunungura bhaketi rekugadzirisa nut.Kuti usvike pakubereka, zvakakosha kusunungura nut yebhakiti yekugadzirisa
- Vhura mabhaudhi ekugadzirisa evhavha yekutakura.Mushure mezvo, sunungura mabhoti ekugadzirisa evhavha yekutakura
- Bvisa chifukidziro.Mushure mekusunungura mabhoti, unoda kubvisa chivharo chekutakura
- Bvisa nut inogadzirisa.Nhanho inotevera ndeyekubvisa nut inogadzirisa.
- Nyatsobaya faniro kubva mukati neanoita screwdriver nesando.Ipapo iwe unofanirwa kunyatso kugogodza pasi fani kubva mukati nemhedzisiro screwdriver uye sando
- Bvisa bearing uchishandisa chinodhonza kana chisel nesando.Iwe unogona kubvisa fani uchishandisa chinodhonza kana chisel nesando.
Kuiswa kwebearing idzva kunoitwa mune reverse order.
Axle kubereka
Pamusoro peaxle shafts yevasori yekumashure VAZ 2107, iyo inotakura 6306 2RS FLT 6306 RS inoshandiswa, iyo parameters ndeiyi:
- mukati dhayamita - 30 mm;
- kunze dhayamita - 72 mm;
- upamhi - 19 mm;
- uremu - 0,346 kg.
Paunotanga kutsiva axle shaft inotakura, iwe unofanirwa kugadzirira zvakare:
- jack;
- zvinotsigira (somuenzaniso, matanda kana zvidhinha);
- mavhiri anomira;
- gumbo gumbo;
- reverse sando;
- kiyi pa 8 uye 12;
- soketi chipanera 17;
- slotted screwdriver;
- Bulgarian;
- wood block;
- mafuta, mamvemve.
Kutsiva bearing iwe uchada:
- Bvisa vhiri, kugadzirisa muchina nemavhiri anomira, kusunungura mabhaudhi ekugadzirisa ne wheelbarrow wrench, kusimudza muviri nejeki uye kutsiva zvitsigiro pasi payo.Iwe unozofanirwa kubvisa vhiri kutsiva axle inotakura.
- Sunungura madhairekitori padhiramu nekiyi ye8 kana 12 uye bvisa dhiramu, uchiisa mabhanhire akareruka kwairi kubva mukati kuburikidza nebhuroko rehuni.Iyo ngoma inofanira kudonhedzwa pasi nedanda rehuni
- Sunungura mabhaudhi mana ekugadzirisa ekisero shaft ine 17 socket wrench kuburikidza nemakomba akakosha muflange, uchichengeta nzungu dzechitubu dziri pasi pemabhaudhi.Mabhaudhi ekugadzirisa e-axle shaft haana kuvharwa ne socket wrench ne17.
- Bvisa axle shaft uchishandisa sando inodzokera kumashure, inosungirirwa kune flange nemabhaudhi emavhiri.Iyo axle shaft inobviswa nesando inodzokera kumashure
- Bvisa O-ring iri pakati peflange uye brake shield.Mushure meizvozvo, bvisa mhete yekuisa chisimbiso pakati peflange uye brake shield
- Gadzirisa axle shaft (somuenzaniso, mune vice) uye ita incision pane yekuvhara mhete neguyo.Kuchekwa pamhete yekukiya kunogona kuitwa uchishandisa grinder
- Shandisa chisel nesando kurovera pasi rin'i yekukiyira uye kubereka. Ita shuwa kuti axle shaft haina kukuvara.Mushure mekubvisa kubereka, ita shuwa kuti axle shaft haina kukuvara.
Pashure paizvozvo zvinokosha:
- Gadzirira bheji nyowani yekuisa nekuizora negirisi kana lithol. Lubrication inofanirawo kuiswa kune axle shaft. Isa fani panzvimbo nesando uye chidimbu chepombi.Iyo itsva fani inoiswa paakisi shaft nesando uye chidimbu chepombi.
- Pisa mhete yekuvhara ne blowtorch (kusvikira jira jena richioneka) uye uiise panzvimbo nerubatsiro rwepliers.
- Tsiva axle shaft chisimbiso. Kuti uite izvi, unofanirwa kubvisa chisimbiso chekare chemafuta kubva pachigaro nescrewdriver, kubvisa girisi yekare kubva pachigaro, shandisa imwe itsva uye, uchishandisa 32 musoro, pinda muchisimbiso chemafuta matsva (nechitubu chakananga kune danda).Chisimbiso chitsva chemafuta chinogona kudzvanywa mukati ne32" socket.
Kuiswa kweaxle shaft kunoitwa mune reverse order. Mushure mekuisa axle shaft panzvimbo, tenderedza vhiri uye uve nechokwadi chekuti hapana yekutamba uye ruzha rwekunze panguva yekutenderera.
Shank gland kubuda
Kana kudonha kwemafuta kuchionekwa pane giya bhokisi shank, chisimbiso chemafuta chingangofanira kuchinjwa. Kuti utsive shank seal, unofanira:
- Bvisa iyo cardan shaft kubva kune shank uye uende nayo kune rumwe rutivi.Kuti utsive chisimbiso chemafuta, iwe uchada kubvisa cardan shaft kubva kune gearbox shank
- Sarudza nguva yekupokana kwegiya rekutyaira uchishandisa dynamometer kana torque wrench.Dhiraivha giya torque inogona kutsanangurwa uchishandisa dynamometer kana torque wrench
- Kana pasina dynamometer, zviratidzo zvinofanirwa kuitwa paflange uye nati ine chiratidzo, iyo inofanirwa kuenderana mushure mekusangana.Kana pasina dynamometer, mamaki anofanirwa kuitwa paflange uye nati ine chiratidzo, iyo inofanirwa kuenderana mushure mekusangana.
- Vhura iyo yepakati flange yekusimbisa nati uchishandisa cap musoro, uchikiya flange nechipanera chakakosha.Iyo yepakati flange yekumisikidza nati inovhurwa uchishandisa cap musoro, kukiya flange nekiyi yakakosha.
- Uchishandisa yakakosha yekudhonza, bvisa flange.Iyo flange inobviswa neinodhonza yakakosha
- Pry the gland ne screwdriver uye uibvise kubva pachigaro.Bvisa chisimbiso chekare ne screwdriver
- Chenesa chigaro chegirisi yekare.Chigaro chinofanira kucheneswa kubva kugirisi yekare
- Usati waisa chisimbiso chitsva chemafuta, zora nzvimbo yayo yekushanda ne lithol.Usati waisa chisimbiso chitsva chemafuta, zora nzvimbo yayo yekushanda ne lithol
- Uchishandisa yakakosha cylindrical furemu, isa chisimbiso chitsva chemafuta panzvimbo, uchidzamisa ne 1,7-2 mm kubva kumagumo egearbox.Uchishandisa yakakosha cylindrical furemu, iwe unofanirwa kuseta chisimbiso chitsva chemafuta panzvimbo, uchidzika ne 1,7-2 mm kubva kumagumo egiya bhokisi.
- Zora nzvimbo yekushanda yebhokisi rekuisa nemafuta matsva.Nzvimbo yekushanda yechisimbiso chemafuta akaiswa inofanira kuzora negirisi itsva.
- Dzorerazve zvikamu zvese zvakabviswa mune reverse order.
Kudzokera shure kwe shank
Kuyera shank kutamba:
- Enda pasi mugomba rekuongorora uye shandura cardan shaft clockwise (kana counterclockwise) kusvikira yamira.
- Mune chinzvimbo ichi, ita mamaki pane flange uye pane shaft.
- Tendeuka shaft nzira yese munzira yakatarisana uye zvakare ita mamaki. Nharaunda pakati pekutanga neyechipiri mamaki ndeye backlash ye shank.
Kudzokera shure kwe2-3 mm kunoonekwa sechinhu chakajairika.. Kana saizi yekutamba yasvika 10 mm, matanho anofanirwa kutorwa kuti aibvise. Chikonzero chekuwedzera kwekudzokera shure ndeyekupfeka kwemazino egiya egiya guru uye kusiyana, pamwe nekuremara kwemabhengi, saka, kutamba kweparutivi kunobviswa, sekutonga, nekutsiva zvikamu zvakasakara kana kukuvara.
Mukuwedzera kune radial, panogona kunge kune longitudinal backlash ye shank, iyo inokonzerawo hum kana motokari ichifamba. Kana mafuta akaonekwa pamutsipa wegiya bhokisi, ichi chingave chiratidzo chekutanga chekuwedzera longitudinal (kana axial) kutamba. Rudzi urwu rwekudzokera shure runoonekwa, sekutonga, nekuda kwe:
- "Sagging" ye spacer sleeve paunenge uchisimbisa iyo yepakati nut, semugumisiro wekuti kubatanidzwa kwegiya kunokanganiswa, chigamba chekubata chinobviswa uye hum inoitika kana muchina unofamba;
- deformation yeoiri flinger mhete, yakagadzirwa nezvinhu zvakapfava zvakanyanya.
Akadzvanywa kana kukuvadzwa mabhengi uye magiya akasakara zvakare zvikonzero zvekupedzisira kutamba.
Kana pane kuputika, kuputsika uye kumwe kukanganisa pameno (kana kunyange pane imwe yacho) yegiya guru regiya, peya iyi inofanira kuchinjwa. Iwo maviri makuru ari pasi pekurambwa, pakuongorora izvo munhu anogona kuona kusaenzana kwezino repamusoro bhandi kana kutetepa kwayo mukati mechikamu. Kutsiva bhokisi rekusiyanisa kunodiwa kana "sagging" yemutsipa wayo, kana mabheya achipinda nekubuda nemaoko.
Mushure mekugadzirisa nekutsiviwa kwezvikamu zvakasakara uye zvakakanganisika, zvakakosha kunyatsosarudza zvindori zvekugadzirisa paunenge uchiunganidza shank: pafekitari, zvindori zvakadaro zvinoiswa uchishandisa muchina wakakosha kusvikira huwandu hwemheremhere hwasvika. Iyo spacer sleeve inokurudzirwawo kuti ichinje pese pese giya bhokisi rabviswa. Izvo zvinofanirwa kuyeukwa kuti kugadzirisa rear axle gearbox kunoda humwe hunyanzvi, uye kana izvi zvikaitwa kekutanga, zviri nani kuve nemupi wezano paruoko pamberi peane ruzivo makanika.
Vhidhiyo: yakazvimirira kuyera backlash ye shank
Isu tinodzora mafuta mubhokisi regiya
Kune giya bhokisi rekumashure re "manomwe", semi-synthetics ine viscosity paramita 75W-90 yakakodzera, semuenzaniso:
- CASTROL Syntrans Transaxle 75W-90 API GL-4;
- "Lukoil 80W90 GL-5", nezvimwewo.
1,35 malita emafuta anodururwa kuburikidza neakakosha gomba rekuzadza pane iyo gearbox imba. Kana iwe uchida kudonhedza mafuta akashandiswa, gomba rekudonhedza rinopihwa pazasi pegiya bhokisi. Usati wabvisa mafuta ekare, zvinokurudzirwa kuti udziye mota, uiise panzvimbo yakati sandara uye usimudze rutivi rworudyi rwemotokari nejeko.. Kana paine masherufu esimbi mumigodhi, tangi regiya regiya rinofanirwa kugezwa nemvura yakakosha kana kuti spindle mafuta.
Zviri nyore kuzadza mafuta matsva uchishandisa sirinji yakakosha inogona kutengwa muchitoro chemotokari. Zvose mapulagi (drain uye filler) zvinofanira kusimbiswa zvakachengeteka, uye zvino tarisa mamiriro ekufema, izvo zvinofanira kufamba zvakasununguka. Kana iyo inofema ikava yakanamatira, chigadziko hachizobatanidzi mhepo, izvo zvinozotungamira mukuwedzera kwekumanikidza kwemukati, kukuvadzwa kwezvisimbiso uye kubuda kwemafuta. Iyo nhanho yeoiri muyekumashure axle gearbox inoonekwa seyakajairika kana mvura ichisvika pamucheto wezasi wegomba rekuzadza.
Vhidhiyo: shandura mafuta mubhokisi regiya iwe pachako
Ona vhidhiyo iyi paYouTube
Kugadzirisa uye kugadziriswa kwezvakanyanya kukosha zvikamu zveaxle kumashure, sekutonga, zvinoda imwe tsika, saka zvakanakisisa kuzviita pasi pekutungamirirwa kwenyanzvi ane ruzivo. Kana manzwi ekunze akanzwika kubva kudivi rekumashure axle paunenge uchityaira, chikonzero chekuonekwa kwavo chinofanira kusimbiswa pasina kunonoka. Nekuregeredza ruzha rwakadaro, unogona "kutanga" kuparara uye wozotarisana nekugadzirisa kwakaoma uye kunodhura. Kutevedzera mitemo yakapfava yekushanda uye kuchengetedza kweaxle yekumashure kuchawedzera hupenyu hwemotokari kwemakore mazhinji.